1.0 IPC-A-610 Application Specialist (CIS)

Operator Acceptability of Electronic Assemblies

The education and training goal of this program is to improve individual “discrimination” skills; that is, to improve accuracy of discrimination between “acceptable” or “unacceptable” electronic assembly per the IPC-A-610 series. This program will also teach individuals the reasons for the accept/reject criteria to enhance their motivation and ability to consistently and correctly apply the discrimination criteria.

OBJECTIVES:

Upon satisfactory completion of this course:

• Students will be able to make correct “accept/reject” decisions for the appropriate class/classes of production based on the acceptability requirements of IPC-A-610.
• Successfully pass written exams with a 70% or better average score on the open and closed book exam

COURSE STRUCTURE:

Module 1 – (required)
Introduction/IPC Professional Policies and Procedures
Module 2 – (required)
Foreward, Applicable Documents, & Handling
Module 3 – (optional)
Hardware Installation
Module 4 – (optional)
Soldering (Including High Voltage)
Module 5 – (optional)
Terminal Connections (Requires Modules 4 & 8 prior to taking this module)
Module 6 – (optional)
Through Hole Technology (Including TH Jumper Wires) (Requires Modules 4 & 8 prior to taking this module)
Module 7 – (optional)
Surface Mount Assemblies (Including SMT Jumper Wires) ( Requires Modules 4 & 8 prior to taking this module)
Module 8 – (optional)
Component Damage and Printed Circuit Boards and Assemblies
Module 9 – (optional)
Solderless Wire Wrap

OBJECTIVE:

Satisfactory completion of this course:

• Successfully pass Modules 1 & 2 with an average score of 70% or better
• Successfully pass Modules 3-9 with an average score of 70% or better

WHAT THE "LEARNER" RECEIVES:

• IPC-A-610 Manual
• IPC “Application Specialist (CIS)” Operator Certificate

Prerequisite: None
Class Length: 3 Days
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

1.1 IPC-A-610 Application Specialists (CIS)

Operator Recertification

Learners will participate in a discussion and overview of the IPC-A-610D. When there are revisions and/or amendments to this standard, learners will discuss applicable changes. Students will be able to make correct “accept/reject” decisions for the appropriate class/classes of production, based on the acceptability requirements of IPC-A-610.

COURSE STRUCTURE:

Module 1 – (required)
Introduction/IPC Professional Policies and Procedures
Module 2 – (required)
Foreward, Applicable Documents, & Handling
Module 3 – (optional)
Hardware Installation
Module 4 – (optional)
Soldering (Including High Voltage)
Module 5 – (optional)
Terminal Connections (Requires Modules 4 & 8 prior to taking this module)
Module 6 – (optional)
Through Hole Technology (Including TH Jumper Wires) (Requires Modules 4 & 8 prior to taking this module)
Module 7 – (optional)
Surface Mount Assemblies (Including SMT Jumper Wires) ( Requires Modules 4 & 8 prior to taking this module)
Module 8 – (optional)
Component Damage and Printed Circuit Boards and Assemblies
Module 9 – (optional)
Solderless Wire Wrap

OBJECTIVE:

Satisfactory completion of this course:

• Successfully pass Modules 1 & 2 with an average score of 70% or better
• Successfully pass Modules 3-9 with an average score of 70% or better

WHAT THE "LEARNER" RECEIVES:

• IPC-A-610 Manual
• IPC “Application Specialist (CIS)” Operator Certificate

Prerequisite: Valid IPC-A-610 “Application Specialist (CIS)” Operator certificate
Class Length: 2 Days
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

2.0 ANSI/J-STD-001

Requirements for Soldered Electrical and Electronic Assemblies

The purpose of this course is to assist the electronic manufacturer in the production of high quality products at the lowest possible cost by providing a greater understanding of the soldering and assembly processes through “standard” training.

This course assumes that the students know some of the basic concepts and materials associated with hand soldering. If students have not previously preformed soldering activities then additional training will be necessary prior to attending this course. Blackfox recommends our applicable soldering series modules for remedial study.

COURSE STRUCTURE:

Module 1 – (Mandatory) 1 day
Overview of J-STD-001 requirements and general requirements.
Module 2 – (optional) 1 day
Study of the J-STD requirements applicable to the assembly and soldering of Wires and Terminals and practical exercises for development and demonstration of soldering skills.
Module 3 – (optional) 1 day
Study of the J-STD requirements applicable to the assembly and soldering of Through Hole connections and practical exercises for development and demonstration of soldering skills.
Module 4 – (optional) 1 day
Study of the J-STD requirements applicable to the assembly and soldering of Surface Mount components and practical exercises for development and demonstration of soldering skills.
Module 5 – (optional) 1 day
Study of the theory and application of Inspection Techniques required by the J-STD and a practical exercise to develop and demonstrate inspection skills.

WHAT THE "LEARNER" RECEIVES:

• ANSI J-STD-001 Manual
• Applicable soldering kit(s)
• IPC “Application Specialist” (CIS) Certificate

Students will receive IPC “Application Specialist” certificate with an overall score of 70% or better, on classroom written exams and an overall score of 70% or better on soldering demonstrations.

Prerequisite: Soldering skills
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

2.1 ANSI/J-STD-001 Application Specialist (CIS)

Operator Recertification

The purpose of this course is to assist the electronic manufacturer produce high quality products at the lowest possible cost by providing a greater understanding of the soldering and assembly processes through “standard” training.

This course is for students currently certified to J-STD-001.

COURSE STRUCTURE:

This course will re-certify operators to applicable J-STD modules. Module 1 is not required for re-certification. Operators will review important aspects of each applicable module they were originally certified in.

Module 2 - Wires and Terminals - 4 hours
Module 3 - Through Hole Technology - 4 hours
Module 4 - Surface Mount Technology - 4 hours
Module 5 - Inspection - 4 hours

WHAT THE "LEARNER" RECEIVES:

• ANSI J-STD-001 Manual
• Applicable soldering kit(s)

Students will receive an IPC J-STD-001 “Operator Proficiency” certificate with an overall score of 70% or better, on classroom written exams and an overall score of 70% or better on soldering demonstrations.

Prerequisite: J-STD-001 Operator Proficiency Certification
Class Length: 4 hours for each module
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

2.2 ANSI/J-STD-001 with DS Application Specialist (CIS)

Requirements for Soldered Electrical and Electronic Assemblies with optional Module 6: DS (Space Hardware) Addendum

The purpose of this course is to assist the electronic manufacturer in the production of high quality products at the lowest possible cost by providing a greater understanding of the soldering and assembly processes through “standard” training.

This course assumes that the students know some of the basic concepts and materials associated with hand soldering. If students have not previously preformed soldering activities then additional training will be necessary prior to attending this course. Blackfox recommends our applicable soldering series modules for remedial study.

COURSE STRUCTURE:

Module 1 – (Mandatory) 1 day
Overview of J-STD-001 requirements and general requirements.
Module 2 – (optional) 1 day
Study of the J-STD requirements applicable to the assembly and soldering of Wires and Terminals and practical exercises for development and demonstration of soldering skills.
Module 3 – (optional) 1 day
Study of the J-STD requirements applicable to the assembly and soldering of Through Hole connections and practical exercises for development and demonstration of soldering skills.
Module 4 – (optional) 1 day
Study of the J-STD requirements applicable to the assembly and soldering of Surface Mount components and practical exercises for development and demonstration of soldering skills.
Module 5 – (optional) 1 day
Study of the theory and application of Inspection Techniques required by the J-STD and a practical exercise to develop and demonstrate inspection skills.
Module 6 – (optional) 4 hours
Study of the Space Hardware addendum which provides additional requirements over those issued in J-STD for those products that MUST survive the vibration and thermal cyclic environments of getting to and operating in space.
This IS NOT a stand alone module. It must be taught in conjunction with at least one other optional module, and a score of 80% or better must be achieved for this module.

WHAT THE "LEARNER" RECEIVES:

• ANSI J-STD-001 Manual
• Space Hardware Addendum (if applicable)
• Applicable soldering kit(s)
• IPC “Application Specialist” (CIS) Certificate

Students will receive IPC “Application Specialist” certificate with an overall score of 70% or better, on classroom written exams, except Module 6, and an overall score of 70% or better on soldering demonstrations.

Prerequisite: Soldering skills
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

3.0 IPC-7711 Application Specialist (CIS)

Operator Rework of Electronic Assemblies

The IPC-7711 Rework of Electronic Assemblies is the Electronic Industry’s standard for the guidelines on removing and replacing electronic components. This course teaches the IPC recommended techniques, tools, equipment and materials required to perform removal and replacement operations on Plated Through Hole and Surface Mount Assemblies.

OBJECTIVES:

The student will understand the technical guidelines of the IPC-7711/7721 by developing and demonstrating the skills necessary to perform rework at the advanced level.

• Demonstrate knowledge of the IPC-7711/7721 by successfully completing open and closed book exam
• Demonstrate recommended wire splicing techniques
• Remove and replace Plated Through Hole components
• Remove and replace Chip and MELF Surface Mount components
• Remove and replace SOIC Gull Wing and SOT Surface Mount components
• Remove and replace J-lead Surface Mount components

These activities will be completed using a variety of methods including vacuum extraction, component specific tip, tweezer tips, and a hot air removal system.

WHAT THE "LEARNER" RECEIVES:

• IPC-7711/7721 Manual
• Rework Circuit Board Kit

Students will receive an IPC-7711/7721 “Application Specialist (CIS)” certificate with an overall score of 70% or better, on classroom written exams and demonstrate acceptable Class 3 rework on practical exam.

Prerequisite: Soldering skills (including fine pitch soldering)
Class Length: 3 Days
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

3.1 IPC-7711 Application Specialist (CIS)

Operator Recertification

This course is for Operators previously certified to IPC-7711 Rework of Electronic Assemblies. This course provides a thorough review of the IPC recommended techniques, tools, equipment and materials required to perform removal and replacement operations on Plated Through Hole and Surface Mount Assemblies.

OBJECTIVES:

The student will understand the technical guidelines of the IPC-7711/7721 by developing and demonstrating the skills necessary to perform rework at an advanced level.

• Demonstrate knowledge of the IPC 7711/7721 by successfully completing open book exam
• Remove and replace Plated Through Hole components
• Remove and replace Chip and MELF Surface Mount components
• Remove and replace SOIC Gull Wing and SOT Surface Mount components
• Remove and replace J-lead Surface Mount components

These activities will be completed using a variety of methods including vacuum extraction, component specific tip, tweezer tips, and a hot air removal system.

Students will receive an IPC-7711/7721 “Application Specialist (CIS)” Operator certificate with an overall score of 70% or better, on classroom written exam and demonstrate acceptable Class 3 rework on practical exam.

Prerequisite: Previously certified 7711 Operator
Class Length: 1 day
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

4.0 IPC-7721 Application Specialist (CIS)

Operator Repair and Modification of Printed Boards and Electronic Assemblies

The IPC-7721 Repair and Modification of printed boards and assemblies is the Electronic Industry’s standard for guidelines in repairing circuitry with minimum impact on quality and reliability. This course teaches the IPC recommended techniques, tools, equipment and materials required to perform printed wiring board repairs and modifications on Plated Through Hole and Surface Mount Assemblies.

OBJECTIVES:

The student will understand the technical guidelines of the IPC-7711/7721 by developing and demonstrating the skills necessary to perform rework at the advanced level.

• Demonstrate knowledge of the IPC-7711/7721 by successfully completing open book exam
• Demonstrate recommended land replacement techniques
• Demonstrate recommended plated through hole repair techniques
• Demonstrate recommended jumper wire installation techniques
• Demonstrate recommended conformal coating removal techniques
• Demonstrate recommended laminate repair

Students will receive an IPC-7711/7721 “Application Specialist (CIS)” Operator certificate with an overall score of 70% or better, on classroom written exams and demonstrate acceptable Class 3 repairs and modifications on practical exam.

WHAT THE "LEARNER" RECEIVES:

• IPC-7711/7721 Manual
• Printed circuit board repair kit

Prerequisite: Soldering Skills (including fine pitch)
Class Length: 2 days
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

4.1 IPC-7721 Application Specialist (CIS)

Operator Recertification

This course is for Operators previously certified to IPC-7721 Repair and Modification of printed boards and assemblies. This course provides a thorough review of IPC recommended techniques, tools, equipment and materials required to perform printed wiring board repairs and modifications on Plated Through Hole and Surface Mount Assemblies.

OBJECTIVES:

The student will understand the technical guidelines of the IPC-7711/7721 by developing and demonstrating the skills necessary to perform repair at the advanced level.

• Demonstrate knowledge of the IPC-7711/7721 by successfully completing open book exam
• Demonstrate recommended land replacement techniques
• Demonstrate recommended plated through hole repair techniques
• Demonstrate recommended jumper wire installation techniques
• Demonstrate recommended conformal coating removal techniques
• Demonstrate recommended laminate repair

Students will receive an IPC-7711/7721 “Operator Proficiency” certificate with an overall score of 70% or better, on classroom written exams and demonstrate acceptable Class 3 repairs and modifications on practical exam.

WHAT THE "LEARNER" RECEIVES:

• IPC-7711/7721 Manual
• Printed circuit board repair kit

Prerequisite: Previously certified 7721 Operator Proficiency
Class Length: 1 day
Price: 475.00 (Classes taught at Blackfox – Longmont)*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

3.2/4.2 IPC 7711/7721 Certification for Application Specialist (CIS)

Rework of Electronic Assemblies and Repair and Modification of Printed Boards and Assemblies

The IPC-7711/7721 Rework and Repair of Electronic Assemblies, is the Electronic Industry’s standard for the guidelines on removing and replacing electronic components and repairing circuitry with minimum impact on quality and reliability. This course teaches the IPC recommended techniques, tools, equipment and materials required to perform removal, replacement, and repair operations on Plated Through Hole and Surface Mount Assemblies.

OBJECTIVES:

Upon Successful completion of this course, Operators will be certified to perform Rework and Repairs based on the IPC-7711/7721 Procedures. Operators will obtain the knowledge to:

• State the purpose, scope, schedule, and grading criteria of the certification course.
• State IPC policies that govern operation of 7711/7721 certification and recertification program.
• Demonstrate knowledge of the IPC-7711/7721 by successfully completing open book exam
• Demonstrate recommended wire splicing techniques
• Demonstrate Through-Hole, J-lead, Gull-Wing, Fine Pitch, and Chip component rework and replacement proficiently to Class 3 standards, using a variety of methods. These activities will be completed using a variety of methods including vacuum extraction, component specific tip, tweezer tips, and a hot air removal system.
• Perform conformal coating removal, laminate repair, pad and trace repair and place and route modification wires
• Successfully pass the written exam with a score of 70% or better and perform at Class 3 Acceptable for the Practical exam.

Prerequisite: Soldering skills including fine pitch
Class Length: 5 days
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

3.3/4.3 IPC 7711/7721

Certification for Application Specialist (CIS) Recertification

This course is for Operators who are previously certified to 7711/7721. It is required by IPC to recertify before the 24-month certification expires. This course provides a thorough review of procedures and update information on policies and program requirements, as well as the opportunity to demonstrate hands-on skill proficiency.

OBJECTIVES:

Upon Successful completion of this course, Operators will be certified to perform Rework and Repairs based on the IPC-7711/7721 Procedures. Operators will obtain the knowledge to:

• State the purpose, scope, schedule, and grading criteria of the recertification course.
• State IPC policies that govern operation of 7711/7721 certification and recertification program
• Demonstrate Through-Hole, J-lead, Gull-Wing, Fine Pitch, and Chip component rework and replacement proficiently to Class 3 standards, using a variety of methods.
• Perform conformal coating removal, laminate repair, pad and trace repair and place and route modification wires
• Successfully pass the written exam with a score of 70% or better and perform at Class 3 Acceptable for the Practical exam.

Prerequisite: Prior 7711/7721 Operator Certification
Class Length: 2 days
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

5.0 IPC-A-600 Application Specialist (CIS)

Operator Acceptability of Printed Boards External Bare Board

This course is designed to certify Operators/Inspectors in identifying characteristics that are observable from the surface of the printed circuit board surface. This will include characteristics that may be either external or internal but visible from the surface.

OBJECTIVES:

Learners will have the ability to identify acceptable/non-conforming conditions for:

• Surface imperfection
• Subsurface imperfections
• Imperfections in conductive circuitry
• Hole characteristics
• Solder resist imperfections
• Marking anomalies
• Dimensional characteristics
• Successfully pass written exams with a 70% or better overall score

WHAT THE "LEARNER" RECEIVES:

• IPC-A-600 Manual

Prerequisite: None
Class Length: 1 day
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

6.0 IPC-A-600 Application Specialist (CIS)

Operator Acceptability of Printed Boards Internal Bare Board

This course is designed to certify Operators/Inspectors in identifying internal defects that can only be visually inspected through micro-sectioning. These characteristics include base material, plated through-holes, internal conductive patterns, internal copper and plating.

OBJECTIVES:

Learners will have the ability to identify acceptable/non-conforming conditions through observation made to cross-sections of assemblies for:

• Surface imperfection
• Subsurface imperfections
• Plated through-hole anomalies
• Internal conductor anomalies
• Successfully pass written exams with a 70% or better overall score

WHAT THE "LEARNER" RECEIVES:

Prerequisite: None
Class Length: 1 day
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply

5.1/6.1 IPC-A-600 Application Specialist (CIS)

Operator Recertification

This course is designed to certify Operators/Inspectors in identifying characteristics that may occur either internally of externally in the printed circuit board. This includes characteristics in the base material, plated-through-holes, internal conductive copper pattern, treatments to the internal copper, and internal planes.

OBJECTIVES:

Students will demonstrate knowledge of the IPC-A-600 standard and accept/reject criteria by successfully passing an open and closed written exam.

Students will receive an IPC Application Specialist certificate with an overall score of 70% or better, on classroom written exams.

WHAT THE "LEARNER" RECEIVES:

• IPC-A-600 Manual

Prerequisite: Previously certified to IPC-A-600
Class Length: 1 day
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

7.0 IPC/WHMA-A-620 Application Specialist (CIS)

Operator Requirements and Acceptance for Cable and Harness Assemblies

IPC/WHMA-A-620 is the first industry standard for cable and wire harness fabrication and installation. The Operator program is modularized to allow for maximum flexibility to meet individual needs. This training will familiarize the student with the general requirements of the IPC/WHMA-A-620 Requirements and Acceptance for Cable and Harness Assemblies, and concludes with a qualifying examination.

OBJECTIVES:

Upon successful completion of this training program participants will be certified as Application Specialist. With this portable credential, you’ll receive immediate recognition and value throughout the Electronics Industry.

• Reference the IPC/WHMA-A-620 standard to make acceptable/reject decisions
• Interpret terminology and their definitions
• Successfully pass the written exam with an 70% or better

COURSE STRUCTURE

Module 1 – (required)
Introduction/IPC Professional Policies and Procedures (section 1); Foreword and Applicable Documents (section 2); Cable/wire preparation (section 3); Measuring Cable Assemblies (section 11); Testing Cable Assemblies (section 19)
Module 2 – (optional)
Crimp Terminations (section 5) and Insulation Displacement Connections (section 6)
Module 3 – (optional)
Soldered Terminations (section 4)
Module 4 – (optional)
Connectorization (section 9) and Molding/Potting (section10)
Module 5 – (optional)
Splices (section 8)
Module 6 – (optional)
Marking/Labeling (section 12); Wire Bundle Securing (section 14); Shielding (section 15); Protective Coverings (section 16)
Module 7 – (optional)
Coaxial and Twinaxial Cable Assemblies (section 13)
Module 8 – (optional)
Solderless Wire Wrap (section 18)

OBJECTIVE:

Satisfactory completion of this course:

• Successfully pass Modules 1 & 2 with an average score of 70% or better
• Successfully pass Modules 3-8 with a score of 70% or better

WHAT THE "LEARNER" RECEIVES:

• IPC/WHMA-A-620 Standard
• IPC “Application Specialist” (CIS) Certificate

Prerequisite: none
Class Length: 3 days
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

7.1 IPC/WHMA-A-620 Application Specialist (CIS)

Recertification Acceptability of Electronic Assemblies

Learners will participate in a discussion and overview of the IPC-A-620A. When there are revisions and/or amendments to this standard, learners will discuss applicable changes. Students will be able to make correct “accept/reject” decisions for the appropriate class/classes of production, based on the acceptability requirements of IPC-A-610.

COURSE STRUCTURE

Module 1 – (required)
Introduction/IPC Professional Policies and Procedures; Foreword; Cable/Wire preparation; Measuring Cables; Testing Cable assemblies
Module 2 – (optional)
Crimp Terminations; Insulation Displacement Connections
Module 3 – (optional)
Soldered terminations
Module 4 – (optional)
Connectorization; Molding/Potting
Module 5 – (optional)
Wire Splicing
Module 6 – (optional)
Marking and labeling; Wire Bundling; Shielding; Cable/Wire Harness Protective Coverings
Module 7 – (optional)
Coaxial and Twinaxial Cable Assemblies
Module 8 – (optional)
Solderless Wrap

OBJECTIVE:

Satisfactory completion of this course:

• Successfully pass Moduls 1 with a score of 70% or better
• Successfully pass Modules 3-9 with a score of 70% or better

WHAT THE "LEARNER" RECEIVES:

• IPC-A-620A Manual
• IPC “Application Specialist (CIS)” Certificate

Prerequisite: Valid IPC-A-620 “Application Specialist (CIS)” certificate
Class Length: 2 days
Price: Call for quote*
Certification Length: 24 months

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.