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Training Systems

PROGRAMS

2.0 On-Site Programs

3.0 Structured "On-The-Job" Programs

SPECIALIZED SERVICES

1.0 Comprehensive "Needs Assessment"

2.0 Training Program Support

3.0 Training Material Evaluation

4.0 Custom Course Development

6.0 Specialized Operation Training

ISO Support

ISO 9000 QUALITY MANAGEMENT SYSTEM

About ISO 9000:2000

ISO 9000 Courses

Course 0400 ISO 9000:2000 Overview

Course 0401 Documenting to ISO 9000:2000

Course 0402 Auditing to ISO 9000:2000

Course 0410 Comprehensive ISO 9000:2000

 

 

Programs

2.0 On-Site Programs

DESCRIPTION:
The heart of this program involves Blackfox managing your training program in its entirety. We place a certified Blackfox Instructor(s) at your facility full or part time, and support their activities with our team of experts. Through this involvement, we ensure bottom-line improvements, as a result of a well trained and qualified technical workforce.

WHY SHOULD I USE BLACKFOX?

  • Applying this complete systematic approach to your training process will lead to substantial improvements in: Quality, Productivity, Employee Morale, and Profit.
  • The “On-Site” program will have a direct impact on your cost of quality. Customers that have applied this program are seeing returns of three, four, sometimes as high as ten dollars back in reduced quality costs for every dollar spent. What is even greater is that the dollars spent are now moving towards prevention costs rather than appraisal, repair, and scrap.
  • Blackfox provides the following services which are included in the program:
    • Assessment of current employee skill levels
    • Training Program Development
    • Training Matrices
    • Competency Legends
    • BLACKFOX/IPC certification – ensuring best industry practices
    • Structuring to provide training for all essential elements of your manufacturing
    • Certification of your company as a “BLACKFOX CERTIFIED MANUFACTURER"
    • Management of re-certification and maintenance activities
    • Skills assessment of new-hire employees
    • Management of training records for easy “proof of training” to comply with ISO requirements
    • Systematic focus on root cause determination and defect elimination
    • Establishment of key performance indicators for your training program
    • Analysis and reporting of defect information and assistance in root cause elimination

PROGRAM PHASES:
Phase I - Assessments and Recommendations

Phase II - Essential Training and Certification
“On-Site” Trainer Placed in Customer Facility

Phase III - Systematic Focus on Defect Elimination

Phase IV - Custom Courses and Re-certification


Contact Blackfox to learn more about this program.

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3.0 Structured "On-The-Job" Programs

DESCRIPTION:
On average new employees, to an area, spend over 150 hours learning “on-the-job”. The majority of these learning activities are spent in an informal setting. The cost associated with the informal approach to OJT can be considerable.

Blackfox can assist your company in establishment of a planned structured approach to OJT, resulting in increased workforce competence, greater motivation and an overall improvement in quality. Each employee gains self-esteem while the organization benefits through greater productivity and profitability.

With 80% or more of the critical work skills being taught “on-the-job”, why use a “pie-in-the-sky” approach to training.

ELEMENTS OF A STRUCTURED "OJT" SYSTEM:

  • Processes are written and part of the employee operating procedures
  • OJT learning materials are developed
  • Supervisors may include performance list in performance or new hire reviews
  • Mentors are familiar with job and OJT skills

OBJECTIVE:
Upon completion:

  • Learners know what is expected of them on the job
  • Quality and quantity variables are clear and explicit
  • Skills are broken down into manageable lessons
  • Consistency for knowledge transfer is maintained
  • Records are maintained
  • “Return on Investment” is measurable


HOW DO I GET STARTED?
There are several approaches to implementation of structured “On-the-Job” systems. Call Blackfox and we will assist you in designing a development plan that meets your organizational goals.

Contact Blackfox for information

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Specialized Services

1.0 Comprehensive “Needs Assessment”

DESCRIPTION:
The needs assessment is an important step in performance improvement. It is a systematic process of discovery to support change.

Blackfox’s team will define the gaps between current and desired organizational and individual performance. During the “Needs Assessment”, Blackfox’s team will identify any problems or other issues to determine if there is a need for training and if training is the appropriate intervention.

OBJECTIVE:
Identify the discrepancy between the desired and actual knowledge, skills, and performance and specifying root causes.

HOW DO I GET STARTED?
We suggest a five-phase approach to conducting the needs assessment:

PHASE 1

  • Gather preliminary data
  • Establish goals

PHASE 2

  • Develop work plan
  • Develop tools

PHASE 3

  • Conduct analysis

PHASE 4

  • Analyze data
  • Prepare summary of analysis
  • Prepare appropriate suggestions

PHASE 5

  • Deliver report to customer

Contact Blackfox for further details and scheduling.

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2.0 Program Support

DESCRIPTION:
Blackfox will periodically visit your site, to observe your training program progress and assist when changes or improvements to your program are indicated. We can discuss any future training needs you may be considering. It is through these visits that Blackfox can continue to support your program and assure it meets your changing needs and requirements. Below is an example of some services we have performed for customers during these visits. This list is not all-inclusive.

Possible Elements:

  • Perform Level 3 evaluations
  • Mentoring and consulting with your instructor
  • Develop classroom training aids and samples
  • Teach specialty courses when requested
  • Course development
  • Team with clients Quality department and assist with resolution of quality issues and trends
  • Team with clients Engineering department in the resolution of process issues
  • Provide Quality Training System implementation and documentation support
  • Develop courses for client’s specialized tools and equipment
  • Review specific process for gaps, bottlenecks and improvements
  • Develop OJT (on-the-job) training checklists
  • Vendor Assessments – upon request

Call for information.

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3.0 Training Material Evaluation

DESCRIPTION:
Many Instructors struggle with the development of internal learning materials. Our course designers have vast experience in developing and analyzing learning materials. We can assist your Instructors with these processes.

OBJECTIVES:

  • Blackfox’s team of experts will evaluate your current training materials to ensure sound instructional design principles are incorporated
  • Evaluation involves a review of your objectives to ensure performance, condition, and criterion is included
  • Your current training materials will be compared with your expectations to ensure appropriate learning techniques, practices, and media forms have been clearly defined
  • Blackfox will ensure material content and course evaluations are designed for delivery without bias
  • We will also assess your training modules to ensure they have been structured into manageable units of learning and tasks; to ensure that the needs of your adult learners have been met

Blackfox will perform this service at your location or ours.

Contact Blackfox for information

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4.0 Custom Course Development

DESCRIPTION:
There are many instances where companies require specific training materials to meet their needs. Blackfox will modify existing material or develop custom courses to unique learning requirements.

Blackfox believes all training should be developed with the organization as well as the individual in mind. Our courses are developed using a competency-based structure. The purpose of competency-based training is to develop a well-trained and competent workforce.

WHY SHOULD I USE BLACKFOX?
Our designers work closely with instructors, managers, supervisors, and “subject matter” experts to identify the objectives and content for learning. Our courses are designed to be clear, provide measurable standards of performance, and reflect the expectations of performance in the workplace of our clients.

OBJECTIVES:

  • Design with the adult learner in mind
  • Build in activities which allow learners equal opportunity to give input, based on the knowledge they bring to the training
  • Establish small-organized elements of learning
  • Divide tasks into manageable structured segments
  • Learning modules are structured into units of 3 to 5 lessons per unit
  • Allow abundant practice time for practical application

Contact Blackfox for a quote.

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6.0 Specialized Operation Training

COURSE DESCRIPTION:
As companies grow, they tend to develop operating procedures which are unique to their particular workplace, such as, security and asset protection, the use of specialized equipment, inventory control, loading dock operations, or workflow operations. Whatever the specialized process is, it works only as well as the employees use the system.

Specialized Operations Training (SOT) programs are designed to provide employees with detailed guidance on work operations specific to their companies. The customized courses are carefully integrated systems of written guidelines, audio-visual presentations, and testing. The entire course is performance-based: employees are trained using real-work scenarios, and tested under conditions similar to the actual workplace.

BENEFITS:

  • Bottom-line impact when operations costs are related to any of the following: quality control, speed/efficiency, asset loss, security violations.
  • Powerful protection of your liability from claims of “I didn’t get that information and “No one told me…”. This is especially critical in handling loss prevention/asset protection cases, worker’s compensation claims and safety violations.
  • Testing data from the course for your retention and use.

COLLABORATIVE PROCESSES:

  • A thorough analysis of the possible training populations is conducted to assist in development of the best training tools.
  • Consultants will work with the company to develop course content addressing the policies and procedures for the training. The course will utilize realistic scenarios and graphics from the workplace.
  • A set of test questions with mutually acceptable performance standards is developed. A test is devised to evaluate mastery of the materials.
  • A customized SOT course, which reflects company policies, best practices, and performance-based (measureable) objectives, is developed.
  • Company trainers are trained to utilize the course effectively.

WHAT THE COMPANY RECEIVES:

  • Five participant copies of their customized program, containing descriptive content, exercises, and testing criteria.
  • An audio-visual presentation presenting content on the key concepts identified by the company for testing. This presentation will utilize the technology the company has in hand, or plans to purchase.
  • A beta-testing of five new hire employees, and adaptation/modification of materials for final presentation to the company.
  • A Trainer’s Guide which contains:
    • Copy-ready originals for replication of the Participant materials.
    • A CD-ROM of the files used for participant training, for your use in modification and/or printing.
    • Information need to start and manage your SOT program.
    • Information you can use to recreate the binders, such as copying instructions, and supplier information.

PREREQUISITE: None
CLASS LENGTH: 2+ days
PRICE: Call for a quote*
CERTIFICATE LENGTH: NA

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

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ISO 9000 Quality Management System

ISO 9000:2000

ISO 9000
ISO 9000 is an international standard that describes a basic quality management system. Registration to ISO 9000 proves the company has an effective quality management system, verified by an external and independent expert. ISO 9000 was first released in 1987, revised once in 1994, then revised again in 2000. Companies presently under ISO 9000:1994 must be compliant to ISO 9001:2000 by December 15, 2003 or they will loose their accreditation.

DOCUMENTATION FOR ISO 9000:2000
The types of documents needed for compliance are;

  • Quality Manual describing the Quality Management System
  • Quality Plans and Goals related to specific products and projects
  • Specifications for the product or service provided
  • Procedures, Work Instructions and Drawings
  • Records of compliance

WHY SHOULD I USE BQE/BLACKFOX?
Our team has extensive practical experience as managers and consultants in ISO 9000 processes. We have helped a number of clients achieve ISO 9000. Our training tools and approaches are tailored on specific customer needs. In addition to providing classroom learning we mentor and assist our customers with practical application.

HOW DO I GET STARTED?
We suggest you develop internal experts through the use of our training programs. You will require people skilled in auditing to the ISO 9000 Standard, as well as people who are specialized in documentation and records controls.

Once your people are trained, they can perform a Gap Assessment (this is often contracted to external personnel but will not be required if your own people can do it themselves). The result of the Gap Assessment is an action item list detailing the systems and documents that require changes to be in compliant with the ISO Standard.

When the Action Items have been resolved and the systems are running, internal on-going audits will maintain the effectiveness of the systems. At this point, an external 3rd party auditor can be scheduled to come in and audit for compliance.

Should you need an occasional boost, Blackfox can schedule periodic reviews with your company to make sure things are on track. Ultimately, you control the process and you own the resources.

Call Blackfox and schedule a meeting to discuss your requirements.

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ISO 9000 Courses

Course 0400 ISO 9000:2000 Overview

COURSE DESCRIPTION:
The purpose of this course is to explain the ISO 9000:2000 Standard.

Course 0400A is intended for companies who are already familiar with ISO 9000:1994. This class identifies the format and philosophy change from the old standard to the new one. It also identifies additional requirements present in the new standard

Course 0400B is intended for companies who have never been compliant to any version of ISO 9000. It is a complete review of the new ISO 9000:2000 Standard.

COURSE OBJECTIVE:
The student will learn the criteria for compliance to ISO 9000:2000, including the elemental components of an acceptable Quality Management System.

When finished, the student will be able to compare his/her own company’s Quality Management System against the ISO 9000:2000 Standard. The student will be equipped to perform an internal gap assessment and define corrective action items to come into compliance.

WHAT THE "LEARNER" RECEIVES:
Upon satisfactory completion learners will receive a certificate of attendance. In addition, the student receives a copy of the ISO 9001:2000 Standard.

PREREQUISITE: NONE*
* Assumes student has a good understanding of the company's Quality Management System.
CLASS LENGTH:
0400A - 2 hours
0400B - 4 hours
PRICE: Call for a quote*
CERTIFICATE LENGTH: NA
FOLLOW-ON:
0401 Documenting to ISO 9000:2000
0402 Auditing to ISO 9000:2000

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

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Course 0401 Documenting to ISO 9000:2000

COURSE DESCRIPTION:
The student is shown the methods for documenting processes for compliance with ISO 9000:2000. This includes the generation of a Quality Manual (Level 1 Documentation), a Quality Management System (Level 2 Documentation), Processes and Procedures (Level 3 Documentation) and Forms and Records (Level 4 Documentation). The typical student will be from Quality or Documentation.

COURSE OBJECTIVE:
The student will learn how to generate:

  • Quality Manual describing the Quality Management System (including Bridge Documents to convert existing Quality Manuals to the new standard)
  • Quality Plans and Goals related to specific products and projects
  • Specifications for the product or service provided
  • Procedures, Work Instructions and Drawings
  • Records of compliance
  • Customer surveys
  • Records of meetings
  • Action Item lists

WHAT THE "LEARNER" RECEIVES:

Upon satisfactory completion learners will receive a certificate of attendance.

PREREQUISITE: 0400 ISO 9000:2000 Overview
CLASS LENGTH: 4 hours
PRICE: Call for a quote*
CERTIFICATE LENGTH: NA
FOLLOW-ON: 0402 Auditing to ISO 9000:2000

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

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Course 0402 Auditing to ISO 9000:2000

COURSE DESCRIPTION:
The student is developed into an internal auditor capable of auditing all internal processes against the ISO 9000:2000 Standard. An entire audit system is defined for the student to implement, including schedules and corrective action systems.
The typical student will be from any functional group within the company.

COURSE OBJECTIVE:
The student will learn:

  • Preparation for Audits
  • Auditor Interrogation Skills
  • Auditor Sampling Techniques
  • Assigning Non-Conformances
  • Generating Audit Reports
  • Follow-up Audits
  • Generating Management Review Summaries

The student will have a chance to exercise these techniques in a series of workshops.

WHAT THE "LEARNER" RECEIVES:
Upon completion learners will receive a certificate of attendance

PREREQUISITE: 0400 ISO 9000:2000 Overview
CLASS LENGTH: 16 hours
PRICE: Call for a quote*
CERTIFICATE LENGTH: NA
FOLLOW-UP:
None

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

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Course 0410 Comprehensive ISO 9000:2000

COURSE DESCRIPTION:
Instead of taking the ISO 9000 series of classes piece-meal, Blackfox offers a combined class that includes 0400 ISO 9000:2000 Overview, 0401 Documenting to ISO 9000:2000 and 0402 Auditing to ISO 9000:2000. The student will receive the same information and apply it to a series of Case Studies in one continuously flowing class..

COURSE OBJECTIVE:
The student will learn how to:

  • Generate ISO 9000 Compliant Documentation
  • Perform a Gap Assessment
  • Audit to ISO 9000:2000
  • Support the company’s quest for ISO 9000 compliance

WHAT THE "LEARNER" RECEIVES:
Upon satisfactory completion learners will receive a certificate of attendance.

PREREQUISITE: None
CLASS LENGTH: 20 Hours
PRICE: Call for a quote*
CERTIFICATE LENGTH: NA
FOLLOW-ON: None

* To schedule this training or for hosting in your area please contact Blackfox. Quantity discounts will apply.

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